The sealed BG-5H high-efficiency coating machine is an advanced coating equipment designed specifically for the pharmaceutical, health products, and food industries. It is suitable for efficient film coating, sugar coating, and enteric coating preparation of tablets, pills, microspheres, etc. The device adopts a fully enclosed design and complies with international certification standards such as GMP and FDA, ensuring the cleanliness and safety of the production process.
Feed System
Automatic feeding: Tablets enter the coating drum through a closed conveying system, reducing manual intervention and avoiding contamination.
Batch control: Accurately control the feeding amount of each batch to ensure coating uniformity.
Spray coating
High pressure airless spray: the coating liquid is atomized into tiny droplets through a high-pressure spray gun and sprayed evenly onto the tablet surface.
Multi spray gun configuration: Multiple spray guns (2-6) are configured according to the size of the drum to ensure full coverage spraying and no dead corners.
Dynamic Rolling and Drying
Drum rotation: The coating pot rotates at an adjustable speed (5-25 RPM) and is equipped with a patented guide plate to ensure even rolling of the tablets and prevent adhesion.
Hot air circulation: Clean hot air enters the drum through an efficient filter, quickly drying the coating solution and forming a uniform coating film.
Negative pressure dust removal: Equipped with a built-in dust removal system, it extracts excess dust and solvent vapor in real-time to maintain a clean production environment.
Discharge and cooling
Automatic discharge: After the coating is completed, the tablets are automatically discharged through a closed channel to reduce the risk of human contamination.
Cooling system: Tablets enter the cooling section, solidify the coating film, and ensure coating stability.
Model | BG-5H | BG-20H | BG-80H |
---|---|---|---|
Diameter and capacity of the coating roller | Ф300/1L, Ф380/3L, Ф480/5L | Ф520/5L, Ф580/10L, Ф680/20L | Ф680/10L, Ф750/40L, Ф930/80L |
Rotate speed | 0-30rmp | 0-25rmp | 0-30rmp |
Exhaust fan flow | 2500m³/h | 3517m³/h | 5268m³/h |
Air heater flow | 504 m³/h | 1200m³/h | 1685m³/h |
Tempering range of hot blast | Max.80℃ of normal temperature | Max.90℃ of normal temperature | Max.90℃ of normal temperature |
Main motor | 0.37kw | 0.75kw | 1.5kw |
Dimension(L x W x H) | 1250x900x1700mm | 1050x960x1800mm | 1300x1315x2000mm |
Weight(kg) | 750kg | 625kg | 800kg |
Efficient coating
Processing capacity: 50-300kg/batch (depending on the model), coating weight gain accuracy ± 1%.
Short coating time, high efficiency, suitable for large-scale production.
Intelligent control
PLC+touch screen: real-time monitoring and adjustment of temperature, wind speed, spray volume and other parameters, supporting multiple sets of process formula storage.
High degree of automation: reducing manual operations and minimizing errors.
Uniformity guarantee
Patent guide plate design: ensures even rolling of tablets, avoiding uneven coating or adhesion.
Multi spray gun layout: comprehensive coverage without blind spots.
Material and Safety
304 stainless steel: All contact parts are made of medical grade stainless steel, which is corrosion-resistant and easy to clean.
Fully enclosed design: prevents cross contamination and meets GMP requirements.
Energy conservation and environmental protection
Hot air circulation system: reduces energy consumption and production costs.
Solvent recovery device (optional): environmentally friendly and energy-saving, in line with green production standards.
LOW MAINTENANCE
Quick detachable structure: easy to clean and maintain, reducing downtime.
Self cleaning spray gun: reduces clogging and extends equipment lifespan.
Pharmaceutical industry: film coating (moisture-proof, taste masking), enteric coating, sustained-release tablets.
Health products: Beautiful coating of vitamin and probiotic tablets.
Food industry: sugar coating for candy and chocolate.